FEA-Calculation / structural simulation

Understanding what is happening in your component. With FEA calculations, we make the invisible visible – early, digitally and reliably. This allows you to recognize risks before they arise.

FEM Berechnung Stuktursimulation

Simulation instead of
expensive prototypes

FEA-Simulation for real clarity

FEA-Calculations are a helpful tool for product development in order to visualize the behaviour of materials, components and assemblies under different conditions or loads. Errors in the construction or design can be detected at an early stage with the help of a structural simulation. This allows you to save valuable time and resources while maximizing your profits.

As a FEA service provider, we use FEA calculations to make physics visible and provide you with digital insights into your product development that would otherwise have remained physically hidden. This not only saves you time and valuable resources.

Our range of services

FEA-Services that are tailored to your requirements

With FEA calculations, we make the behavior of materials, components and assemblies visible under real conditions - even before physical prototypes are created. This allows you to identify design errors at an early stage, save valuable resources and measurably accelerate your product development.
  • Statischer Festigkeitsnachweis

    Static strength verification

    A static strength verification checks whether a component can withstand the intended loads permanently and safely.

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  • Screw calculation

    Bolt verifications check the load-bearing capacity of prestressed and non-prestressed connections - depending on the type of load.

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  • Fatigue strength verification

    Fatigue describes the gradual failure of components under repeated, cyclical load.

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FEA-Calculations are the right procedure when...

Your challenges - our solutions

  • you require a verifiable proof of strength or CE-compliant documentation, e.g. as part of the Machinery Directive 2006/42/EC.

  • you want to validate components as early as the development phase - using virtual prototypes to check function, weight and costs.

  • you want to identify risks at an early stage and save development time - through simulation-based evaluation before physical implementation.

  • you want to physically understand complex component behavior, e.g. visualize stresses, currents, temperatures or deformations.

  • If real tests take too long or are too expensive, we can simulate variants, parameter studies or comparative tests for you.

FEM Simulation Schlackenkübel

Advantages of FEA calculations

Measurable benefits. Verifiable quality

With virtual simulations and sound calculations, we support you in developing products faster, safer and more economically. Our claim: reliable results that you can rely on.
  • Analysis of product properties

    We examine the behaviour of your components under real load cases - precise, comprehensible and ideal for optimization in the early development phase.
  • Cost-efficient prototypes

    Virtual simulations replace time-consuming test series - this saves development time, reduces costs and gets your ideas on the road faster.
  • Quickly ready for series production

    Targeted calculations allow you to identify weak points at an early stage and reduce correction loops - for a smooth transition to production.

Our expertise for your project

We look forward to your inquiry!

As a specialized engineering office for FEA calculations and simulations, we offer you sound technical support in the design and evaluation of weld seams. Whether static or cyclic loads – we check whether your machine or construction can withstand the loads.

Do you have questions, need an assessment or want to get started right away?
We look forward to hearing from you – by phone, e-mail or in person.

Your contact person: Jonas Compart

elbcore engineers GmbH
Lerchenstraße 28a
22767 Hamburg

Strong across all sectors

Our services are used throughout the industry

Our engineering services are used in a wide range of industries - wherever safety, efficiency and technical precision are required.
  • Plant & tank construction

  • Electrical engineering

  • Mechanical engineering

  • Metal / steel construction

  • Shipbuilding

  • Special machine construction

  • Valve & pump technology

  • Your sector not listed?

    Now contacted

An excerpt from our reference projects

FEA-Analysis in practice

Weight optimization of a pressing station for pipelines with 500 tons of feed force

Project objective:

Reduction of the weight of the station for a more favorable production and significant improvement of the transport situation.

Our service:

Standards-based optimization of the system with multiple iterations. With consistent safety in terms of stability.

Result:

Weight savings of more than 8 tons per system based on DIN EN 1993 for evaluating stability and strength.

FEA-Calculation of a maintenance platform

Project objective:

Verification of the static strength of a maintenance platform manufactured from typical semi-finished products.

Our service:

Implementation of a numerical simulation based on DIN EN 1991 and DIN EN 1993 to determine the permissible stresses and occurring surface loads.

Result:

Verifiable proof of strength with detailed breakdown of the calculation and comprehensible structure as a mandatory part for obtaining CE approval.

FEM Simulation Schlackenkübel

Static calculation of a slag bucket with a dead weight of 33 tons

Project objective:

Verification of the static strength as a function of the particularly high temperatures of the slag of 1320 °C at a density of 3.6 t/m³ and a filling volume of 16 m³.

Our service:

Creation of an individual verification concept based on the FKM guideline in combination with Eurocode 3, as no direct standard is applicable due to the very high temperatures.

Result:

Strength verification of the bucket with validated verification concept and confirmation of the suitability for use of the slag bucket.

FEA-Analysis of a non-solenoid shut-off valve

Project objective:

Proof of the static strength of a gas-tight shut-off valve under internal pressure – for use in safety-critical applications.

Our service:

Non-linear FEA calculation with consideration of contacts under an operating pressure of 380 bar made of brass.

Result:

Verifiable proof of strength according to DIN EN 13445-12 with additional use of VDI 2230 for stripping resistance of the thread.

Do you have an exciting project?
Tell us about it.

Arrange a consultation now or send us a project inquiry.

Frequently asked questions (FAQ)

Quick answers. Clear solutions.

Here you will find answers to the most frequently asked questions about our services.
  • What do you need from us so that you can get started as a FEA service provider?

    For a structural-mechanical calculation, we usually need 3D CAD data, information on materials, loads, boundary conditions and – most importantly – your objective: Is it about strength, deformation, service life or optimization? Simply upload your data using our contact form or talk to us directly – as a FEA calculation office, we will check what is possible free of charge.

  • What tasks can we take on for you as a FEA service provider?

    We use the finite element method to analyze component deformations, stresses, natural frequencies, stability (buckling), fatigue, thermal effects and much more – for steel, aluminium and other materials.Not sure whether FEA is suitable for your case? As an experienced FEA service provider, we will be happy to advise you without obligation.

  • How accurate and reliable are the results?

    The quality of the results depends heavily on the boundary conditions, the material data used and the modeling. As a FEA service provider, we work with validated methods, check the plausibility of the results and compare them with standards (e.g. FKM, Eurocode) or measurement data.Put your trust in our experience – we deliver reliable results you can rely on.

  • How do we support you beyond pure FEA simulation?

    As a service provider at FEA, we see ourselves as a technical partner: We identify optimization potential, help with weight reduction, material savings or service life extension – and support you from the concept phase through to series release.Benefit from in-depth analysis and practical recommendations.

  • Does a FEA service provider also make sense for small series, prototypes or individual parts?

    Especially for limited quantities or security-relevant applications, FEA is particularly worthwhile – because you can avoid oversizing and identify risks at an early stage.Whether you are a start-up or a medium-sized company: as a flexible FEA service provider, we offer solutions that fit your project budget.

Do you still have questions? We are here for you.

Contact us now